CJJ系列·全陶瓷无污染机械式粉碎机
产品详情:
CJJ系列·全陶瓷无污染机械式粉碎机
(CJJ series · All ceramic non-contamination mechanical pulverizer)
工作原理:
物料被定量加入粉碎腔后,高速旋转的粉碎盘产生的气流涡旋会将物料带入粉碎盘与齿圈之间的间隙中,粉碎盘上安装有粉碎刀片,刀片与齿圈高速剪切,物料由粗变细,之后在负压的作用下,进入内置的分级腔内,接受高速分级轮的筛选,合格细粉会通过分级轮继而通过管道进入后道收尘设备(旋风分离器、布袋除尘器等),粒度仍然不达标者下落被重新冲击破碎。
working principle:
After
the material is quantitatively added to the crushing cavity, the
airflow vortex generated by the high-speed rotating crushing disk will
bring the material into the gap between the crushing disk and the ring
gear. The crushing blade is installed on the crushing disk, and the
blade and the gear ring are sheared at high speed. The material changes
from coarse to fine, and then enters the built-in classification chamber
under the effect of negative pressure, and is screened by the
high-speed classifying rotor. The qualified fine powder will pass
through the classifying rotor and then enter the downstream dust
collection equipment (cyclone separator, bag filter, etc.) through the
pipeline, those particle size which still does not reach the standard
will be impacted and broken again.
设备特点:
结合“机械冲击”与“气流涡旋”的作用,相比气流粉碎,破碎强度适中,不易产生过粉碎现象,能耗大大降低;
粉碎、分级一体式设计,高速分级轮结合特殊的密封结构,产品出料粒度均匀可控、分布范围窄且无大颗粒混入;
主机内腔接触物料部位全部工程陶瓷防护,从而满足多数高新材料避免金属杂质污染要求,关键部位包括进料机构、齿圈、粉碎刀、分级轮、密封机构、出料机构等,特别是全陶瓷高速分级轮属于我公司产品,经一体加工成型,线速度高,分级粒度精准可控。
适用于硬度在5级以下、对过细粉敏感的物料粉碎,另外还可用于烧结处理或干燥后物料的打散解聚,能耗低,产能高;广泛应用于锂电池正负极材料、高新陶瓷材料、电子材料等领域。
可根据物料特性,实现低露点闭路循环粉碎;灵活选用合适形式的刀片、齿圈的粉碎副组合,以达到超细化、球形化等不同的粉碎要求;可与涡轮分级机联合使用,再次调整粒度分布。
匹配全流程自动化生产线,无粉尘外泄,绿色环保;劳动强度低;智能在线及远程控制;
1.
Combining the effects of "mechanical impact" and "airflow vortex",
compared with airflow crushing, the crushing strength is moderate, over
crushing is not easy to occur, and energy consumption is greatly
reduced;
2.
The integrated design of crushing and grading, high-speed classifying
rotor combined with special sealing structure, the product discharge
particle size is uniform and controllable, the distribution range is
narrow and no large particles are mixed;
3.
All engineering ceramics in the cavity of the main unit are in contact
with the material to protect it, so as to meet the requirements of most
high-tech materials to avoid metal impurity contamination. The key parts
include the feeding mechanism, ring gear, crushing knife, classifying
rotor, sealing mechanism, discharging mechanism, etc., especially The
all-ceramic high-speed classifying rotor belongs to our company's
patented product. It is formed by one-piece processing, with high linear
speed and accurate and controllable grading granularity.
4.
It is suitable for crushing materials with hardness below 5 and
sensitive to excessively fine powder. It can also be used for
disintegration and disaggregation of materials after sintering or
drying, with low energy consumption and high production capacity; widely
used in positive and negative materials of lithium batteries ,
High-tech ceramic materials, electronic materials and other fields.
5.
According to the characteristics of the material, it can realize the
low dew point closed-circuit crushing; flexibly choose the appropriate
combination of blade and gear ring crushing combination to achieve
different crushing requirements such as ultra-fine and spherical; can be
used in combination with the turbine classifier Adjust the particle
size distribution again.
6.
Match the whole process automated production line, no dust leakage,
green environmental protection; low labor intensity; intelligent online
and remote control;
技术参数表(Technical Data Sheet)
注:具体配置及处理效果需根据物料性质与加工要求确认,可与我司工程师沟通或来料试验。
Note:
The specific configuration and processing effect need to be confirmed
according to material properties and processing requirements, and youcan
communicate with our engineers or come to do materials processing test
first.
实物图片(Physical picture)
参考工艺流程图(Reference process flow chart)